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FRP grating

FRP grating

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  • Time of issue:2020-08-03 00:00:00
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    Description:
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    Applicable field

    The oil industry
    Non-ferrous metallurgical engineering
    Electroplating factory
    Water treatment engineering
    Chemical engineering,
    Textile dyeing
    Construction engineering
    Transportation industry
    Power engineering
    The paper industry
    The electronics industry
    Pharmaceutical manufacturing
    Marine exploration
    Power plants
    The food industry
    Auto 4 s shops

     

    Specific purpose

    Operation platform
    The bridge walk
    Packing support
    floor
    Stairway banister
    Adornment grille
    The rig
    Pedestrian overpass
    Equipment maintenance platform
    Acid pool cover
    The scaffold
    Ventilation grid
    Wash racks
    deck
    Filter grid
    Gutter cover plate
    Rail across the aisle
     
    Stair tread
    A fence
    Trap door
    Equipment safety bar
     
     

     

    Performance characteristics

       1. Corrosion resistance

      Different performance resins endow the grille with different corrosion resistance, which is suitable for the corrosive environment of gas and liquid media with different acids, alkalis, salts, and organic solvents.

       2. Flame retardant

    The high-quality matrix resin and flame-retardant additives give the product excellent flame-retardant performance. Generally, the oxygen index of the flame-retardant grille is greater than 26, the flame diffusion coefficient is less than 25, the smoke density is less than 500, and the oxygen index of the product with special formula design can be greater than 35. The grid oxygen index is greater than 50, and the product has passed the American Society for Testing and Materials (ASTM) flame retardant test.

      3. Lightweight and high strength

    The perfect structure of the alkali-free glass fiber yarn and the resin interlaced weaving gives the grille unique light-weight and high-strength characteristics. When used for other functions, its weight is only 1/4 of steel, and its strength exceeds that of steel. Various sizes make it Suitable for all kinds of load-bearing occasions.

       4. Anti-aging

    The product is made of high-quality glass fiber and resin, plus anti-aging additives, which endows the grill with long-lasting anti-aging performance. The unique inner grid design makes the grill have a good self-cleaning function, so that it can maintain a long-term luster and continuous High strength, service life of more than 50 years, foreign experts even assert that the use of special means can make the life of more than 100 years.

       5. Safe anti-skid

      High elastic modulus and different surfaces make the grille have anti-skid performance, slight elasticity reduces the fatigue of the staff, bi-plane, crescent surface, sand surface, diamond cover, different surfaces provide anti-skid performance for different use occasions.

       6. Designability

    The characteristics of the composite material endow the grid with flexible design performance. In addition to the above characteristics, the color of the product is based on the standard colors of yellow, green, blue, gray, orange, and black provided by the company, and can be provided according to customer requirements Color and product dimensions are based on the standard size provided by the company, and can be cut or spliced ​​into any size required by customers. In addition, the special requirements of the grille in special occasions can also be designed to achieve the best function.

      7. Electrical performance

      Alkali-free glass fiber and high-performance resin endow the product with superior electrical properties, the product's breakdown strength can reach 10KV/mm, and there is no spark when metal tools are impacted; the product is non-magnetic and can be used safely in anti-magnetic and anti-explosive environments.

       8. Economy

    The initial investment of FRP grating is larger than that of steel grating, but it does not require maintenance costs and has a long life. Therefore, the overall economic benefits are better. According to calculations, the price ratio of FRP grating to steel grating is 1 : 2.2.

     

    Product specifications

    Standard grid reference number table

    Grid specification table
    Grid thickness
    Grid size
    Overall board size
    Weight(kg/m2)
    22
    38.1*38.1
    915*3050
    1220*3660
    1000*4038
    12
    1220*2440
    25
    38.1*38.1
    915*3050
    1220*3660
    1000*4038
    13.7
    1220*2440
    25
    25.4*101.6
    1220*3660
    16
    25
    40*40
    1007*3007
    22
    30
    38.1*38.1
    1220*3660
    16.3
    30
    上19*19
    1220*3660
    20.8
    下38*38
    38
    38.1*38.1
    1520*4008
    1220*2440
    1520*3960
    20.8
    915*3050
    1220*3660
    1000*4038
    38
    38.1*152.4
    579*3660
    23
    40
    40*40
    1007*4007
    1007*3007
     
    24
    50
    50.8*50.8
    1220*3660
    24
    72
    38.1*38.1
    1520*4008
    1220*2440
    1520*3960
    41.6
    915*3050
    1220*3660
    1000*4038

     

    Selection guide

    1. Type selection

    The selection of the grid type mainly considers the load-bearing form, the maximum working load and the span of the supporting structure when in use, as well as other requirements such as corrosive media and ambient temperature. The normal load-bearing forms include center point load, center line load, and uniform load. There are three types of installation: firm installation, standard installation and flexible installation. Use firm installation when the working environment is harsh, long-term heavy load or high-rise use; use standard installation under normal circumstances; short-term load, that is, generally use flexible installation when the load is small and the platform is low. The maximum deflection rate of the grille does not exceed 1%. According to the specific use environment and installation requirements, refer to the standard size table to determine the placement and load span design of the grille. The customer selects the most suitable grille type. (See Table 3)

    2. Resin selection

    The corrosion resistance of the grid mainly depends on the matrix resin of the grid. The company has established good cooperative relations with internationally renowned chemical companies such as Ashland and Dsm, and is exclusively authorized by Ashland to use the Ashland logo. According to the specific corrosive environment and media conditions used by the grid, refer to the grid corrosion resistance guide to determine the most economical resin type. (See Table 2, 7)

    3. colour

    The choice of grid color mainly depends on the coordination between the product and the surrounding environment and the aesthetic habits of customers. The company can provide six standard colors of yellow, green, blue, gray, orange, and black and transparent grids for customers to choose. According to the samples, color plates or designated color cards provided by customers.

    4. surface

    The surface form of the grille mainly depends on the non-slip requirements of the use occasion. The company can provide six different surfaces of crescent surface, sand surface, double plane, diamond plate cover, sand panel cover and flat panel cover for customers to choose from, but the cover type The grille increases the thickness and weight of the grille. And will greatly increase the strength of the grille.

    5. Flame retardant requirements
    The flame retardant performance of the grille mainly depends on the flame retardant requirements of the use occasion. The normal flame retardant grille of our company can be used for general flame retardant occasions, and the phenolic grille can be used for high flame retardant requirements. The transparent grille is non-flame retardant. Grille.

    6. special requirements

    The company has strong grid product development capabilities and mold development and manufacturing capabilities. If customers have special requirements for grid load, corrosion resistance, conductivity, anti-static, etc., our company can provide special design and production.

    The company's grille is installed quickly and has complete accessories. It can be installed and laid according to customer requirements, and cut and processed for customers, and can be installed on site or provide installation guidance services for customers to achieve the best economic results.

    Platform installation:

    1. The supporting edge of the grid shall be supported by at least 40mm wide on the steel beam, the installation gap between the grid and the grid is 6mm, and the installation gap between the grid and the concrete column is 10mm.

    2. The grid and the supporting steel beam should be fixed with M-shaped or L-shaped clamps. Each grid should be at least 4 pieces. The edges of two adjacent non-supporting grids should be connected by C-shaped clamps. Use at least one m-length center.

    Trench installation:

    1. Refer to the grid size and adjust the trench size as much as possible, so that the edge of the grid is closed after cutting, to maintain the integrity of the cell, and achieve a beautiful and generous installation effect.

    2. The grating has at least 40mm wide support on the concrete foundation, and the gap between the grating and the concrete is 3-6mm.

    Stair installation:

    1. The grille step should be installed in the step frame, the frame can be four ordinary steel frame, it can also be a glass steel frame.

    2. The gap between the grille step and the frame is 3-6mm, each step is fixed with 8 fixed clamps, and each corner uses two.

    3. The grid fixing fixture provided by our company is divided into M type, L type and C type. Different clamps have different functions: M type is used for positioning and connection between the grid and supporting structure; L type is used for the grid and The supporting structure is connected with a special limit; the C type is used for the integral connection between the sides of the two grids. The company also supports corresponding screws, gaskets and other accessories.

    Grille maintenance:

    1. In the course of use, detergent can be used to clean the surface dust and dirt, without other maintenance measures.

    2. During use, direct contact with various open flames and high temperatures such as electric welding, oxyacetylene flame, etc., should be avoided during the maintenance of steel structures and equipment.

    During use, avoid dragging, bruising and paint contamination of various steel materials, steel sharp tools, tools, etc. during maintenance of steel structures and equipment.

    Resin type Table 2 table 2

    Matrix resin
    O-phthalic resin
    Isophthalic resin
    Vinyl resin
    Resin
    Performance
    It has good corrosion resistance and can be used in the medium environment of weak inorganic acid and various salts. Long-term use temperature is -50℃∽52℃
    It has excellent corrosion resistance and can be used in medium-strength inorganic acids, weak bases, and various salts. The long-term use temperature is-
    It has excellent corrosion resistance and can be used in harsh media environments such as acid, alkali, salt solvent or alternating acid and alkali. The long-term use temperature is-
     

    table 3 

     

    Molded grille-load bearing performance

    Moulded grid uniform distribution load table-deformation (mm)

    南通金海防腐蚀有限公司

    Span
    Grid size
    Height
    Uniform load(kg/m2)
    Average under 1% deformation
    (mm )
    (mm )
    (mm )
    98
    122
    244
    367
    489
    733
    977
    Cloth load (kg/m2)
    305
    38.1×38.1
    22
    0.29
    0.36
    0.73
    1.15
    1.51
    2.18
    2.93
    1080
    38.1×38.1
    25.4
    0.06
    0.08
    0.15
    0.22
    0.28
    0.45
    0.59
    4960
    25.4×101.6
    25.4
    0.03
    0.03
    0.06
    0.1
    0.13
    0.19
    0.26
    11598
    40×40
    25
    0.07
    0.09
    0.17
    0.26
    0.34
    0.51
    0.69
    4356
    38.1×38.1
    38.1
    0.02
    0.03
    0.05
    0.08
    0.11
    0.16
    0.21
    14987
    40×40
    40
    0.02
    0.02
    0.05
    0.07
    0.1
    0.15
    0.19
    15221
    457
    38.1×38.1
    15
    0.74
    0.92
    1.84
    2.77
    3.69
    5.53
    7.37
    610
    38.1×38.1
    25.4
    0.15
    0.19
    0.39
    0.56
    0.76
    1.14
    1.52
    2943
    25.4×101.6
    25.4
    0.09
    0.12
    0.25
    0.36
    0.48
    0.73
    0.96
    4599
    40×40
    25
    0.17
    0.22
    0.43
    0.65
    0.89
    1.31
    1.73
    2576
    38×38
    30
    0.09
    0.11
    0.21
    0.31
    0.43
    0.65
    0.87
    5140
    (上19×19)
    38.1×38.1
    38.1
    0.05
    0.07
    0.14
    0.22
    0.27
    0.41
    0.55
    8154
    40×40
    40
    0.05
    0.07
    0.13
    0.2
    0.26
    0.41
    0.53
    8432
    50.8×50.8
    50.8
    0.03
    0.03
    0.07
    0.11
    0.14
    0.22
    0.29
    15964
    610
    38.1×38.1
    15
    2.37
    2.95
    5.91
    8.89
    -
    -
    -
    252
    38.1×38.1
    25.4
    0.49
    0.61
    1.21
    1.84
    2.44
    3.65
    4.85
    1224
    25×100
    25.4
    0.29
    0.37
    0.73
    1.1
    1.47
    2.21
    2.93
    2305
    40×40
    25
    0.5
    0.62
    1.25
    1.87
    2.51
    3.75
    4.99
    1194
    38×38
    30
    0.29
    0.36
    0.72
    1.08
    1.44
    2.18
    2.87
    2069
    (上19×19)
    38.1×38.1
    38.1
    0.14
    0.18
    0.37
    0.55
    0.73
    1.08
    1.44
    4140
    25×152
    38.1
    0.1
    0.12
    0.25
    0.37
    0.47
    0.72
    0.97
    6210
    40×40
    40
    0.12
    0.15
    0.31
    0.46
    0.61
    0.92
    1.23
    4889
    50.8×50.8
    50
    0.08
    0.1
    0.19
    0.3
    0.4
    0.61
    0.79
    7461
    914
    38.1×38.1
    25.4
    2.26
    2.81
    5.62
    8.45
    11.25
    -
    -
    397
    25×100
    25.4
    1.57
    1.95
    3.92
    5.86
    7.82
    11.73
    -
    572
    40×40
    25
    2.53
    3.15
    6.31
    9.48
    -
    -
    -
    354
    38×38
    30
    1.24
    1.56
    3.1
    4.67
    6.22
    9.37
    12.43
    718
    (上19×19)
    38.1×38.1
    38.1
    0.63
    0.78
    1.57
    2.36
    3.15
    4.71
    6.28
    1421
    25×152
    38.1
    0.42
    0.52
    1.05
    1.57
    2.12
    3.15
    4.19
    2131
    40×40
    40
    0.62
    0.77
    1.56
    2.31
    3.08
    4.62
    6.15
    1452
    38×38
    40
    0.53
    0.66
    1.31
    1.97
    2.63
    3.92
    5.26
    1745
    (上19×19)
    50.8×50.8
    50
    0.35
    0.44
    0.87
    1.32
    1.76
    2.63
    3.51
    2455
    1000
    25.4×101.6
    25.4
    2.19
    2.73
    5.45
    8.21
    10.94
    -
    -
    447
    40×40
    25
    3.49
    4.42
    8.86
    -
    -
    -
    -
    276
    38×38
    30
    1.88
    2.34
    4.67
    7.06
    9.4
    -
    -
    520
    (上19×19)
    40×40
    40
    0.86
    1.08
    2.15
    3.24
    4.32
    6.47
    8.62
    1133
    38×38
    40
    0.79
    0.99
    1.97
    2.95
    3.96
    5.94
    7.91
    1234
    (上19×19)
    1219
    38.1×38.1
    25.4
    7.47
    9.29
    -
    -
    -
    -
    -
    160
    38.1×38.1
    38.1
    2.12
    2.64
    5.29
    7.95
    10.59
    -
    -
    583
    25×152
    38.1
    1.42
    1.76
    3.52
    5.48
    7.06
    10.59
    -
    844
    40×40
    40
    1.81
    2.25
    4.51
    6.58
    9.02
    13.52
    -
    661
    38×38
    40
    1.75
    2.19
    4.37
    6.58
    8.75
    13.14
    -
    658
    (上19×19)
    50.8×50.8
    50
    1.08
    1.35
    2.69
    4.05
    5.39
    8.09
    10.78
    1201
    1372
    38.1×38.1
    38.1
    3.41
    4.25
    8.52
    12.95
    -
    -
    -
    395
    25×152
    38.1
    2.27
    2.83
    5.65
    8.51
    11.33
    -
    -
    594
    50.8×50.8
    50
    1.73
    2.16
    4.34
    6.51
    8.67
    12.97
    -
    780
    1524
    38.1×38.1
    38.1
    5.18
    6.46
    12.91
    -
    -
    -
    -
    279
    25×152
    38.1
    3.46
    4.3
    8.61
    12.95
    -
    -
    -
    435
    50.8×50.8
    50
    2.58
    3.15
    6.38
    9.7
    13.14
    -
    -
    549

     

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